Centre Column

Centre Column recquired is according to capacity of your liquid metal tapping, height of tapping point to surface of Bottom plate, size of Ingot you need to cast and base plate design you are using , Each factor is calculated and dimension derived to give your Ingot casting perfect & easy pouring in tundish to centre column through refractories in base Plate and finally to ingot moulds to cast ingot. Centre Column intacted with ramming mass during casting to hold the refratories inside funnel with Grip & Strength.

Centre_Column_02 central_column_drawing
 

BOTTOM BASE PLATE

Bhawani Group is the high quality bottom plate manufacturers across the nation. These are provided with the customized solutions to our clients for their complete satisfaction.

Bottom Plate is also known as Base plate as this holds liquid metal, refractory, centre coloumn & Ingot Moulds, its Strength, Chemical composition, Surface Machine Treatment is Un-Compromised and is Very Carefully Casted . We are Casting Base plates for Induction melting furnace with Capacity 1 Mt To 20 Mt in Various Shapes of Plates Like H-Type , I-Type , Swastik-Type , Channel Base Plate etc , Different size of furnace with different mild steel Ingots needs different shape to adjust with appropriate Capillary Function of Steel Ingot casting . We cast Bottom Stool Plate for Casting Singlet Moulds according to various size of Single Pieces Ingot weight start from up to 15Mt.

    bottom_plate_02         bottom_plate_drawing    

Casting for Mini Steel Plants - Steel Melting Shop :

1. Bottom Plates up to 15 M/Tons- Single piece
2. Centre Column up to 84 Inches
 

* Rectangular Bottom Plate to accommodate up to 84 pieces
* Split/One piece Centre Column

 

Duplex Ingot Moulds

Bhawani Group's Duplex Ingot Moulds are widely appreciated for their high quality standards and durability. These comply to various industrial standards and are tested on various parameters before being supplied to the clients. Our Cast Iron Duplex Ingot Moulds are casted with ethnic casting process fused with modern technique , Selective sand is blended with coal powder addition of binding fluxes & chemicals like bentonite , Silica clay with alumina & magnetite ramming mass etc. is manually moulded so that mould should have air pass to let various gases ejected during casting to give clean metal casting without any gaseous inclusions.

    duplex_ignot_mould_03         duplex_ignot_mould_drawing    

Raw material is all used of Prime category nodular pig iron and its contrary chemistry products only , We never Use cast iron machinery scrap or any other casted scrap , as once cast iron is casted will never give same thick grains of metal again what we receive in virgin cast iron .

Casting for Integrated Steel Plants - Ingot Moulds (Large Moulds)

1. Round Ingot Moulds
2. Square Ingot Moulds
3. Polygon Ingot Moulds
4. Hexagonal Ingot Moulds
5. Corrugated / Fluted Ingot Moulds

 

MANHOLE COVERS

    BFPL-SG-001    

   BFPL-SG-002    

    BFPL-SG-003  

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SLAG POT

Bhawani  Group  is leading supplier of Slag Pots of various sizes  &  capacities to  Alloy  Steel  Makers  and  Ferro  Alloys  Plants  in  India.   We cast Slag Pot in Square & Round Shape with Weight Starting from up to 25 M/Tons in single piece encompassing volumetric capacity up to 12 Cu. Mtrs to Carry Various Quantity of Solid Slag.

1. Rectangular Type Large Slag Pot
2. Elliptical type Large Slag Pot
3. Round Type Large Slag Pot

     Rectangular_Slag_Pot     

Slag Pot is required to hold the Slag & Inclusions generated during melting process, slag is separated and hold in slag pot to cool down and later on when slag solidify removed from slag pot. Slag pot is designed according to process and capacity of slag generated , like scrap melting leads Less Slag where as DRI-Sponge Iron, HBI briqquete iron generates more Slag hence Slag Pot should appropriate to handle slag in quantity rather than weight.

 

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